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59 products
59 products
High-capacity 8-slot HDPE casting mold designed specifically for DogBone label casting plugs. Cast two tubes per slot for Jr. Gent, Sierra Clone, Bolt Action, and most other common pen kits.
Product Description (copy/paste ready):
If you love label casting with dogbone plugs and want serious production capacity, this 8-slot tube-in casting mold is the perfect upgrade. Designed to accommodate our dogbone label casting plugs, it lets you cast two tubes per slot for most popular pen kits (Jr. Gent, Sierra Clone, Bolt Action, and more).
Each slot measures 7" long, giving you plenty of room for full-length blanks with excellent results. The mold is precision-milled from durable, virtually indestructible HDPE — no warping or cracking like flexible silicone molds.
Key Features:
- 8 slots — cast up to 16 tubes (2 per slot) in a single pour
- 7" slot length — ideal for standard pen blanks
- Compatible with DogBone label casting plugs
- Works with all common tube sizes (Jr. Gent, Sierra Clone, Bolt Action, etc.)
- Designed for pressure casting in 5-gallon or larger resin pressure pots (will NOT fit in 2.5-gallon pots)
- Robust construction built for repeated use
This mold is strictly intended for tube-in / label casting. All standard casting resins perform great, including JB Royal Epoxy, Alumilite urethane, other epoxy resins, and polyester resins.
Important Notes:
- A good release agent is required. We highly recommend applying it thoroughly to the chambers and any plugs/inserts before pouring.
- For easiest demolding, use a rubberized dead blow hammer after full cure. Tap the bottom and sides, then flip and tap the ends on your workbench.
- Alumilite and polyester blanks typically release very easily. Epoxy blanks may need a few extra taps or a blast of compressed air.
Usage Tips:
- Always pressure cast when possible for bubble-free results.
- Test your setup in your pressure pot before full production runs.
- Clean the mold thoroughly after each use for maximum lifespan.
This heavy-duty mold is perfect for serious hobbyists and volume casters who want reliable, repeatable results with DogBone label casting.
Special Offer: 40% Off Due to Manufacturing Error
NOT FOR USE WITH LABEL TUBE CASTING
These Dogbone 1 Mold Body molds are offered at a 40% discount due to a manufacturing error where the casting slots were cut 0.5mm too wide, making them incompatible with our tube casting plugs. They are ideal for single blank casting with solid resin or hybrid resin, producing high-quality pen blanks.
To easily distinguish these SECONDS from properly manufactured molds, the ears on the ends have been flattened.
Crafted from durable HDPE (High-Density Polyethylene), these semi-permanent molds resist warping and cracking, outperforming traditional silicone molds. Their stackable design eliminates the need for a casting rack, streamlining your workspace. Demolding is simple—remove the suction plugs, flip the mold, and tap the ends on your workbench to release the blanks.
Mold Specifications:
- Dimensions: 6.5" x 3.25" x 1.25"
- Casting Chambers: Single chamber, 5.5" x 0.77" x 1.0"
- Material: Milled HDPE for durability
- Features: Stackable, reusable, easy demolding, flattened ears for identification
Usage Instructions:
Apply a release agent, such as Maneater Wax Mold Release or Maneater Silicone Mold Release, to the chambers and rubber plugs to prevent resin buildup. Ensure full coverage and let it dry before pouring resin. After curing, use a rubberized dead blow hammer to lightly tap the mold’s bottom and sides. Flip the mold and tap the ends on your workbench to release the blanks. Alumilite and polyester resin blanks release effortlessly, while epoxy blanks may require extra taps or a blast of air from a rubberized nozzle.
Why Buy These Seconds?
Despite the oversized slots, these molds are a cost-effective solution for single blank casting. Their robust construction, innovative stackable design, and discounted price make them an excellent choice for crafting stunning pen blanks.
Note:
These molds are not compatible with tube casting plugs due to the 0.5mm oversized slots and are designed exclusively for single blank casting. The flattened ears on the ends clearly identify them as SECONDS. For precise squaring, trim blanks on a table saw if needed. The bottom hole slot plugs, designed for the DinoBone mold series, are compatible but require adaptation of their usage for the DogBone mold. Ensure the silicone slot plugs are trimmed to fit flush with the DinoBone mold base to prevent indentations in your blanks, but they need to be pulled back slightly as shown below for the DogBone Molds.
Get these high-quality molds at a 40% discount while supplies last!
If you enjoy clear casting labels, watch parts, skins, hybrids, etc. and are looking for a semi-permanent solution for tube-in casting, then the new Maneater Crafts “DogBone” tube-in casting mold is for you! It’s a single mold solution that is super simple to use and will work with the majority of turning kits on the market (not to exceed tubes over 12.5mm in diameter). It’s literally a one mold fits all solution!! That includes most pen kits, seam rippers, razors and even darts!
What makes the DogBone so special? To start, it is milled from solid HDPE and is virtually indestructible. It won’t warp or crack like silicone molds. It features SIXTEEN 2.5” x .75” chambers. Perfect for casting short blanks. Total mold size approximately is 9" x 7.25" x 1.25"
What else is special about the DogBone? Well, the unique design allows the molds to stack one on top of the other. They will self-align with the included rubber feet and if pressure casting in a 2.5 gal pot, you can stack them up to six molds high and two stacks side by side. That gives you the ability to cast up to 24 blanks at a time!! And best of all, no mold caddy it needed!! That makes this mold ideal for hobby casters and volume casters alike!
The DogBone is strictly intended for tube-in casting since the chambers don’t include bottom plugs to assist with blank removal. If you are interested in casting full chamber blanks then please try one of the other Maneater molds. All of the usual casting resins will work great, including Royal Palm, Alumilite and PR (polyester resin).
Important Notes:
A release agent must be used due to the rigidity of the molds. Maneater Wax Mold Release is highly recommended. Just brush the release agent into the chambers and on the silicone inserts, ensuring complete coverage. Allow to dry before pouring your resin. Also apply a release agent on the rubber plugs to keep them free of any resin buildup caused by potential spillage.
A rubberized dead blow hammer will help the demold process greatly. Lightly rap the bottom and sides of the mold once your blanks have fully cured, then turn the mold over and lightly rap the mold ends against your work bench top to see your blanks release. Based on personal experience, Alumilite and polyester resin blanks will release with little effort at all. Epoxy blanks may require a few extra raps or a blast of air from a rubberized nozzle before releasing.
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Single Pair of silicone inserts for the "DINOBONE - MINI COMBO CASTING SYSTEM". These inserts fit chambers measuring 4.50" x .75" x 1.0".
The stoppers will accommodate tubes 7mm - 27/64" in diameter.
Introducing a brand new line of custom crafted molds that are sure to change the hand casting industry. These are semi-permanent in nature. They won't warp or crack but will take lots of abuse, unlike traditional silicone molds. These tough molds are solid bodies, milled from blocks of HDPE (High Density Polyethylene). Demolding is easy! Just pull the suction plugs, turn the mold upside down, rap the ends a few times on your work bench and watch the blanks fall out. These true beasts are designed to DEVOUR THE COMPETITION!
This model has overall dimensions of 6.50" x 4.50" x .1.25" with two casting chambers, each measuring 4.50" x 1.50" x .50". The blanks can easily be end trimmed and squared up on a table saw, if so desired.
Important Notes:
A release agent must be used due to the rigidity of the molds. Maneater Wax or Silicone Mold Release is highly recommended. Just brush the release agent into the chambers, ensuring complete coverage. Allow to dry before pouring your resin. Also apply a release agent on the rubber plugs to keep them free of any resin buildup caused by potential spillage.
A rubberized dead blow hammer will help the demold process greatly. Lightly rap the bottom and sides of the mold once your blanks have fully cured, then turn the mold over and lightly rap the mold ends against your work bench top to see your blanks release. Based on personal experience, Alumilite and polyester resin blanks will release with little effort at all. Epoxy blanks may require a few extra raps or a blast of air from a rubberized nozzle before releasing.
Set of FOUR LARGE silicone inserts for the "DogBone - Tube-In Casting Mold".
One set if silicon inserts for 3/8” - 12.5mm tubes.
Blank Description & Available Sizes
Complete your vertical casting projects with the Stadium Pen Blanks 3D Printed Star 11-Color Set sized for 3/4 inch PVC pipe. Each insert features precise star geometry that creates striking embedded patterns in resin blanks when used with Embedded blanks. The set contains eleven individual 3D printed stars, one in every color of the standard lineup. Prints are made from durable, resin-compatible filament that holds shape during casting and does not react with common Alumilite or similar casting resins. All casting supplies pair naturally with these inserts for consistent results. Note: Most blanks are cut fresh to order when applicable.
No finished pens are included. Pen components sold separately from our pen kits or your preferred vendors.
Embed Story & Customer Vision
These star inserts embed cleanly inside standard PVC tubes, allowing makers to pour clear or tinted resin around the star shape for dramatic visual effects in finished pen blanks, bottle stoppers, or ring blanks. The star pattern shows clearly after turning and finishing with standard tools and polishes. Ideal for hybrid blank makers working with wood, resin, or embedded materials. Pair with our COA or wood blanks for layered projects and explore project ideas such as custom NFL or NCAA themed pens using Sports Blanks All and Sports Blanks All NFL collections. Makers also enjoy matching team colors or seasonal themes with different resin tints. After casting, polish finished pieces with Magic Juice Polishing Compound to achieve a glass-like surface that highlights the embedded star. Compatible pen component sets from Compatible Pen Component Sets complete the build, while Pen display stands & COA holders showcase the finished work. Pen blanks in wood or hybrid styles expand creative options further.
Introducing a brand new line of custom crafted molds that are sure to change the hand casting industry. These are semi-permanent in nature. They won't warp or crack but will take lots of abuse, unlike traditional silicone molds. These tough molds are solid bodies, milled from blocks of HDPE (High Density Polyethylene). Demolding is easy! Just pull the suction plugs, turn the mold upside down, rap the ends a few times on your work bench and watch the blanks fall out. These true beasts are designed to DEVOUR THE COMPETITION!
This model has overall dimensions of 4.5" sq x 3" tall with SIX casting chambers, each measuring 2.5" tall x 1.5" round. This will deliver blanks perfect for turning bottle stoppers and duck call bodies. The blanks can easily be end trimmed and squared up on a table saw, if so desired.
Important Notes:
A release agent must be used due to the rigidity of the molds. Maneater Wax Mold Release is highly recommended. Just brush the release agent into the chambers, ensuring complete coverage. Allow to dry before pouring your resin. Also apply a release agent on the rubber plugs to keep them free of any resin buildup caused by potential spillage.
A rubberized dead blow hammer will help the demold process greatly. Lightly rap the bottom and sides of the mold once your blanks have fully cured, then turn the mold over and lightly rap the mold ends against your work bench top to see your blanks release. Based on personal experience, Alumilite and polyester resin blanks will release with little effort at all. Epoxy blanks may require a few extra raps or a blast of air from a rubberized nozzle before releasing.
If you enjoy clear casting labels, watch parts, skins, hybrids, etc. and are looking for a semi-permanent solution for tube-in casting, then the new Maneater Crafts “DogBone” tube-in casting mold is for you! It’s a single mold solution that is super simple to use and will work with the majority of turning kits on the market (not to exceed tubes over 12.5mm in diameter). It’s literally a one mold fits all solution!! That includes most pen kits, seam rippers, razors and even darts!
What makes the DogBone so special? To start, it is milled from solid HDPE and is virtually indestructible. It won’t warp or crack like silicone molds. It features a single 5.5” x .75” chambers and two pair of silicone inserts. One pair has small stoppers for 7mm - 3/8” tubes. The other pair has stoppers for 3/8” - 12.5mm tubes. The inserts are replaceable at a cost of $8 per set. The mold body should last for years if properly cared for.
What else is special about the DogBone? Well, the unique design allows the molds to stack one on top of the other. They will self-align with the included rubber feet and if pressure casting in a 2.5 gal pot, you can stack them up to six molds high and two stacks side by side. That gives you the ability to cast up to 24 blanks at a time!! And best of all, no mold caddy it needed!! That makes this mold ideal for hobby casters and volume casters alike!
The DogBone is strictly intended for tube-in casting since the chambers don’t include bottom plugs to assist with blank removal. If you are interested in casting full chamber blanks then please try one of the other Maneater molds. All of the usual casting resins will work great, including Royal Palm, Alumilite and PR (polyester resin).
Important Notes:
A release agent must be used due to the rigidity of the molds. Maneater Wax Mold Release is highly recommended. Just brush the release agent into the chambers and on the silicone inserts, ensuring complete coverage. Allow to dry before pouring your resin. Also apply a release agent on the rubber plugs to keep them free of any resin buildup caused by potential spillage.
A rubberized dead blow hammer will help the demold process greatly. Lightly rap the bottom and sides of the mold once your blanks have fully cured, then turn the mold over and lightly rap the mold ends against your work bench top to see your blanks release. Based on personal experience, Alumilite and polyester resin blanks will release with little effort at all. Epoxy blanks may require a few extra raps or a blast of air from a rubberized nozzle before releasing.
Introducing a brand new line of custom crafted molds that are sure to change the hand casting industry. These are semi-permanent in nature. They won't warp or crack but will take lots of abuse, unlike traditional silicone molds. These tough molds are solid bodies, milled from blocks of HDPE (High Density Polyethylene). And best of all, they stack!! There is no need for a casting rack! Demolding is easy! Just pull the suction plugs, turn the mold upside down, rap the ends a few times on your work bench and watch the blanks fall out. These true beasts are designed to DEVOUR THE COMPETITION!
This mold body has overall dimensions of 6.25" x 4.875" x 1.60" with three casting chambers, each measuring 4.5" x .75" x 1.0". The blanks can easily be end trimmed and squared up on a table saw, if so desired.
Important Notes:
A release agent must be used due to the rigidity of the molds. Maneater Wax Mold Release is highly recommended. Just brush the release agent into the chambers, ensuring complete coverage. Allow to dry before pouring your resin. Also apply a release agent on the rubber plugs to keep them free of any resin buildup caused by potential spillage.
A rubberized dead blow hammer will help the demold process greatly. Lightly rap the bottom and sides of the mold once your blanks have fully cured, then turn the mold over and lightly rap the mold ends against your work bench top to see your blanks release. Based on personal experience, Alumilite and polyester resin blanks will release with little effort at all. Epoxy blanks may require a few extra raps or a blast of air from a rubberized nozzle before releasing.
Introducing a brand new line of custom crafted molds that are sure to change the hand casting industry. These are semi-permanent in nature. They won't warp or crack but will take lots of abuse, unlike traditional silicone molds. These tough molds are solid bodies, milled from blocks of HDPE (High Density Polyethylene). And best of all, they stack!! There is no need for a casting rack! Demolding is easy! Just pull the suction plugs, turn the mold upside down, rap the ends a few times on your work bench and watch the blanks fall out. These true beasts are designed to DEVOUR THE COMPETITION!
This mold system has overall dimensions of 6.25" x 4.875" x 1.60" with three casting chambers, each measuring 4.5" x .75" x 1.0". The blanks can easily be end trimmed and squared up on a table saw, if so desired.
Includes six small stopper silicone inserts! The stoppers will accommodate tubes 7mm - 27/64" in diameter.
Important Notes:
A release agent must be used due to the rigidity of the molds. Maneater Wax Mold Release is highly recommended. Just brush the release agent into the chambers and on the silicone inserts, ensuring complete coverage. Allow to dry before pouring your resin. Also apply a release agent on the rubber plugs to keep them free of any resin buildup caused by potential spillage.
A rubberized dead blow hammer will help the demold process greatly. Lightly rap the bottom and sides of the mold once your blanks have fully cured, then turn the mold over and lightly rap the mold ends against your work bench top to see your blanks release. Based on personal experience, Alumilite and polyester resin blanks will release with little effort at all. Epoxy blanks may require a few extra raps or a blast of air from a rubberized nozzle before releasing.
A 3D-printed Star insert is a precision-crafted casting accessory that adds a bold, geometric star pattern to resin blanks. Perfect for use in standard 3/4" PVC pipe for vertical casts, this insert enhances your resin projects with a striking, multicolored texture that reveals dramatic effects when turned. Available in 11 color options matching our dragon scale materials, these inserts create vibrant, eye-catching patterns ideal for pen blanks just under 3 inches long once cast.
Features:
Distinct Star Pattern: Creates a modern, radial design that adds depth and dimension to resin blanks and blocks, showing vibrant color shifts once turned.
Versatile Casting Options: Designed for 3/4" Schedule 40 PVC pipe, offering flexibility in your vertical casting projects with 11 color options matching our dragon scale materials.
Durable: Printed with high-quality materials for great effect when mixed with resin to make pen blanks.
Optimized Resin Flow: Engineered to allow even resin distribution, minimizing air bubbles and ensuring a clean finish.
Customizable & Unique: Available in various sizes and configurations to suit different casting preferences.
This star insert is a must-have tool for resin artists looking to create dynamic, high-quality blanks with an eye-catching geometric pattern. Casting supplies pair perfectly with these inserts for consistent results.
Casting Workflow
Prep your HDPE blank molds or PVC tube, position the star insert, pour compatible resins like Alumilite Clear or epoxy, allow cure, then demold and finish. The pattern ensures clean separation and professional blanks every time. We recommend JB Royal original or JB Royal thin epoxy resin for best results, though it is also compatible with Alumilite urethane resin.
Project Pairings
Use with Mica powders for layered effects in pen blanks or hybrid casts. Explore more in our HB Fabrication collection for matching textures. Pair with our 2.5 Gallon Mold Rack System and 5 Gallon Mold Rack System for vertical casting setups.
Precision 3D Printed Star Insert for Vertical Resin Pen Blanks
The 3D Printed Star Insert is a precision accessory designed to create outstanding vertical resin pen blanks. This high-quality 3D printed piece fits directly into standard 3/4" PVC pipe, providing a stable centered channel that delivers consistent, professional results.
The star-shaped centering element keeps your resin pours perfectly aligned. The result is clean layered effects, dramatic swirls, beautiful color separations, and eye-catching mica shifts that make your finished pen blanks truly stand out in any collection.
Key Features of Our Vertical Casting Insert
Precise 3/4" PVC Compatibility: Engineered to fit snugly inside Schedule 40 3/4" PVC pipe while maintaining excellent resin flow for vertical resin pen blanks.
Durable Construction: Printed with premium, resin-resistant filament that holds up to repeated casting sessions and cleans up easily.
Star Centering Design: Ensures perfect alignment during pressure pot vertical casting for even walls and high-quality blanks every time.
Pressure Pot Rack Ready: Works seamlessly with our adjustable 2.5 gallon and 5 gallon pressure pot racks, creating a stable vertical casting setup that prevents tipping.
Reusable & Production-Ready: Built tough for both hobby makers and serious production runs of vertical resin pen blanks.
This Star Insert turns simple PVC pipe into an effective vertical casting tube. It solves the common problems of off-center pours, shifting inserts, and uneven results, helping you produce better, more consistent resin pen blanks with less waste.
Casting Workflow for Vertical Resin Pen Blanks
Follow this proven workflow to achieve professional results with your 3D printed star insert during pressure pot vertical casting. Compatible resins include Alumilite Clear and standard epoxies for smooth pours.
Prep your 3/4" PVC mold by inserting the star insert at the base and securing it firmly.
Mix your chosen resin with mica powders or pigments for desired color effects, then slowly pour down the centered channel.
Place the assembly in your pressure pot rack and apply pressure to eliminate bubbles for flawless vertical resin pen blanks.
Allow full cure time, then demold carefully and finish on the lathe for stunning results.
Always release the insert with a light coat of mold release before each use to extend its life across multiple casting sessions.
Project Pairings and Compatibility
Designed specifically for use with our 2.5 Gallon Mold Rack System and 5 Gallon Mold Rack System. Ideal for single-color blanks, multi-stage pours, galaxy effects, and mica-shift patterns. Pair with Casting supplies, HDPE blank molds, Mica powders, paired with JB Royal Resin or Alumilite Clear for a complete vertical casting station. Makers also enjoy combining these inserts with other 3D printed inserts for varied textures in hybrid projects.
Why Makers Love This Product
Used by over 200 makers for reliable pressure pot vertical casting, this insert creates dramatic vertical pour effects that are hard to achieve with standard horizontal molds. It pairs perfectly with Stadium Pen Blanks racks and improves success rates on complex multi-color and layered blanks. Affordable and reusable, it is an essential upgrade that increases order value for your resin setup.
Whether you’re just getting started with vertical resin pen blanks or looking to scale up your output, the 3D Printed Star Insert is an essential addition. Order multiples for dedicated color-specific setups and explore more options in our What's New collection.
Pro tip: Combine with HDPE molds and mica powders for endless creative possibilities in your next pen turning project.
Introducing a brand new line of custom crafted molds that are sure to change the hand casting industry. These are semi-permanent in nature. They won't warp or crack but will take lots of abuse, unlike traditional silicone molds. These tough molds are solid bodies, milled from blocks of HDPE (High Density Polyethylene). And best of all, they stack!! There is no need for a casting rack! Demolding is easy! Just pull the suction plugs, turn the mold upside down, rap the ends a few times on your work bench and watch the blanks fall out. These true beasts are designed to DEVOUR THE COMPETITION!
This mold body has overall dimensions of 11.25" x 7.25" x 1.60" with EIGHT casting chambers, each measuring 6" x .84375" x 1.0". The blanks can easily be end trimmed and squared up on a table saw, if so desired.
Important Notes:
A release agent must be used due to the rigidity of the molds. Maneater Wax Mold Release is highly recommended. Just brush the release agent into the chambers, ensuring complete coverage. Allow to dry before pouring your resin. Also apply a release agent on the rubber plugs to keep them free of any resin buildup caused by potential spillage.
A rubberized dead blow hammer will help the demold process greatly. Lightly rap the bottom and sides of the mold once your blanks have fully cured, then turn the mold over and lightly rap the mold ends against your work bench top to see your blanks release. Based on personal experience, Alumilite and polyester resin blanks will release with little effort at all. Epoxy blanks may require a few extra raps or a blast of air from a rubberized nozzle before releasing.
Introducing a brand new line of custom crafted molds that are sure to change the hand casting industry. These are semi-permanent in nature. They won't warp or crack but will take lots of abuse, unlike traditional silicone molds. These tough molds are solid bodies, milled from blocks of HDPE (High Density Polyethylene). And best of all, they stack!! There is no need for a casting rack! Demolding is easy! Just pull the suction plugs, turn the mold upside down, rap the ends a few times on your work bench and watch the blanks fall out. These true beasts are designed to DEVOUR THE COMPETITION!
This mold body has overall dimensions of 13.25" x 6.50" x 1.60" with TEN casting chambers, each measuring 5.25" x .84375" x 1.0". The blanks can easily be end trimmed and squared up on a table saw, if so desired.
Important Notes:
A release agent must be used due to the rigidity of the molds. Maneater Wax Mold Release is highly recommended. Just brush the release agent into the chambers, ensuring complete coverage. Allow to dry before pouring your resin. Also apply a release agent on the rubber plugs to keep them free of any resin buildup caused by potential spillage.
A rubberized dead blow hammer will help the demold process greatly. Lightly rap the bottom and sides of the mold once your blanks have fully cured, then turn the mold over and lightly rap the mold ends against your work bench top to see your blanks release. Based on personal experience, Alumilite and polyester resin blanks will release with little effort at all. Epoxy blanks may require a few extra raps or a blast of air from a rubberized nozzle before releasing.
Introducing a brand new line of custom crafted molds that are sure to change the hand casting industry. These are semi-permanent in nature. They won't warp or crack but will take lots of abuse, unlike traditional silicone molds. These tough molds are solid bodies, milled from blocks of HDPE (High Density Polyethylene). Demolding is easy! Just pull the suction plugs, turn the mold upside down, rap the ends a few times on your work bench and watch the blanks fall out. These true beasts are designed to DEVOUR THE COMPETITION!
This model has overall dimensions of 13.25" x 6.5" x 2.125" with one JUMBO casting chamber measuring 12" x 5.25" 1.2". Up to THIRTEEN pen blanks 13/16" can be cut from the block and they can easily be end trimmed and squared up on a table saw, if so desired.
Important Notes:
A release agent must be used due to the rigidity of the molds. Maneater Wax or Silicone Mold Release is highly recommended. Just brush the release agent into the chambers, ensuring complete coverage. Allow to dry before pouring your resin. Also apply a release agent on the rubber plugs to keep them free of any resin buildup caused by potential spillage.
A rubberized dead blow hammer will help the demold process greatly. Lightly rap the bottom and sides of the mold once your blanks have fully cured, then turn the mold over and lightly rap the mold ends against your work bench top to see your blanks release. Based on personal experience, Alumilite and polyester resin blanks will release with little effort at all. Epoxy blanks may require a few extra raps or a blast of air from a rubberized nozzle before releasing.
Introducing a brand new line of custom crafted molds that are sure to change the hand casting industry. These are semi-permanent in nature. They won't warp or crack but will take lots of abuse, unlike traditional silicone molds. These tough molds are solid bodies, milled from blocks of HDPE (High Density Polyethylene). Demolding is easy! Just pull the suction plugs, turn the mold upside down, rap the ends a few times on your work bench and watch the blanks fall out. These true beasts are designed to DEVOUR THE COMPETITION!
This model has overall dimensions of 10.5" x. 6.5" x 3.125" tall with FIFTEEN casting chambers, each measuring 2.5" tall x 1.5" round. This will deliver blanks perfect for turning bottle stoppers and duck call bodies. The blanks can easily be end trimmed and squared up on a table saw, if so desired.
Important Notes:
A release agent must be used due to the rigidity of the molds. Maneater Wax Mold Release is highly recommended. Just brush the release agent into the chambers, ensuring complete coverage. Allow to dry before pouring your resin. Also apply a release agent on the rubber plugs to keep them free of any resin buildup caused by potential spillage.
A rubberized dead blow hammer will help the demold process greatly. Lightly rap the bottom and sides of the mold once your blanks have fully cured, then turn the mold over and lightly rap the mold ends against your work bench top to see your blanks release. Based on personal experience, Alumilite and polyester resin blanks will release with little effort at all. Epoxy blanks may require a few extra raps or a blast of air from a rubberized nozzle before releasing.
Introducing a brand new line of custom crafted molds that are sure to change the hand casting industry. These are semi-permanent in nature. They won't warp or crack but will take lots of abuse, unlike traditional silicone molds. These tough molds are solid bodies, milled from blocks of HDPE (High Density Polyethylene). Demolding is easy! Just pull the suction plugs, turn the mold upside down, rap the ends a few times on your work bench and watch the blanks fall out. These true beasts are designed to DEVOUR THE COMPETITION!
This model has a casting chambers measuring 4" round x 1.5" deep. The blanks can easily be end trimmed on a table saw, if so desired.
Important Notes:
A release agent must be used due to the rigidity of the molds. Maneater Silicone or Wax Mold Release is highly recommended. Just brush the release agent into the chambers, ensuring complete coverage. Allow to dry before pouring your resin. Also apply a release agent on the rubber plugs to keep them free of any resin buildup caused by potential spillage.
A rubberized dead blow hammer will help the demold process greatly. Lightly rap the bottom and sides of the mold once your blanks have fully cured, then turn the mold over and lightly rap the mold ends against your work bench top to see your blanks release. Based on personal experience, Alumilite and polyester resin blanks will release with little effort at all. Epoxy blanks may require a few extra raps or a blast of air from a rubberized nozzle before releasing.
Alumilite Clear is sold and used by weight, not volume. The B side will always have less volume in the container due to varying densities. Each kit is sold as total weight. For example, a 16# kit is 8# of A and 8# of B.
Alumilite Clear is a premium clear casting resin preferred by professional blank makers around the world! This resin was specially formulated with the woodworker's needs in mind including:
- Resilience (less brittle than other resin types frequently used) so that your finished pieces don't crack if accidentally dropped
- High polishability to achieve that high gloss many demand
- High machinability which make your finished blanks easy to turn on a lathe, cut, route, or shape on a belt sander
- Low shrinkage which makes Alumilite Clear the preferred resin for Worthless Wood** (wood and resin) castings
- Optical clarity for those times you need a clear casting which also means your dyed castings will remain true to color
- Very low odor so that your entire shop does not stink like when using other resins!
Alumilite Clear has a 7min open time and pressure casting is recommended to achieve bubble free results.
Alumilite Clear must be mixed 1:1 by weight NOT VOLUME. Off ratio mixing may produce hazy or frosted parts.
Recommended for industrial use only. B side may thicken and need to be warmed before use.
Note: The clarity of resin will shift from batch to batch based on the clarity of incoming raw materials. In most cases, this will not affect product unless used over white backgrounds.
| Product | Alumilite Clear | |
| Color | Clear | |
| Mix Ratio | 1:1 by WEIGHT | |
| Pot Life | 7 minutes | |
| Demold Time (100 gr. Mass) | 45-60 minutes | |
| Mixed Viscosity (cps.) | 450 | |
| Specific Gravity | 1.04 | |
| Shore Hardness (ASTM D-2240) | 78-80D | |
| Shrinkage (in./in.) | .005 | |
| Tensile Strength (ASTM D-638) (psi) | 4,200 | |
| Elongation (in./in.) | 10-15% | |
| Temperature Resistance | 140 F |

